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China Micromea Moving Bridge Scanning Coordinate Measuring Machine

Micromea10128 Moving Bridge Scanning Coordinate Measuring Machine

Mode: Micromea10128

Frequency Range: 0 19 Hz 1975 Hz > 75 Hz

Accuracy : According to ISO 10360 – 2

Measuring Strokes(mm): 800x1000mm

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Detail

Technical Description

1.1 Machine：

Micromea10128 serials CMM combines single-point probing and analog scanning in a single high performance measuring machine also can equipped with contact and non-contact probe system. Based on the new generation of controller combines and optimizes temperature and accuracy compensation systems and advanced algorithms to support high-speed, high-accuracy analog open and closed loop scanning.

1.1.1 Design Characteristic：

Granite fixed worktable, XZ axes are made of high performance aluminium alloy, Good temperature adaptability and faster movement speed.

Granite worktable with integral “dovetail” guide in Y axis, eliminate the pitch and yaw ,also provides superior motion stability.

Z axis air-balance with self-protection ,improve motion capability.

Advanced synchronous belt drive system with non-slip and high stiffness, ensures high stability, lower noise.

High precise, rigid, and pre-loaded air bearings on all axes, can ensure the guidance never be damped.

Transmission system uses high-power DC servo motor and new double level tape reducer to ensure rapid and accurate axes.

RENISHAW tonic steel scale，Free expansion with the temperature change.

Famous parts from all over the world are used in every important sub systems.

1.1.2 Performance Specifications：

Measuring Strokes(mm)			Overall Dimension(mm)				Machine Weight(Kg)	Max. Part Weight (Kg)
X	Y	Z	Lx	Ly	Lz
1000	1200	800	1690	2370	3150		2490	1800
Accuracy is according to ISO 10360 – 2
Maximum permissible error of indication of a CMM for size measurement (μm)						Maximum permissible Probing Error (mm)
1.5 + 3L/1000						1.9
Scale Resolution(μm): 0.1
Dynamic Performance
3D positioning speed(mm/s)						3D acceleration(mm/s2)
530						1200

1.1.3 Environment Specifications：

Room Required Specifications
Room Temperature	18～22°C
Temperature Gradient (in time)	1°C /h
Temperature Gradient (in time)	2°C /24h
Temperature Gradient (in the volume)	1°C /m
Humidity Required Specifications
Relative humidity	45-75％
Air Supply System Required Specifications
Min. air pressure	5bar [0.5 MPa]
Air consumption	0.12-0.45m3/min
Electrical requirements
Voltage	220 V ± 10%
Frequency	50/60 Hz
Max Power consumption	1500VA
Current	15 A
Allowed Maximum Floor Vibration
Frequency Range	0 ~ 19 Hz19~75 Hz> 75 Hz
Maximum Amplitude	0.0011 mm 0.0011~0.002 mm 0.002 mm
A good earth ground (less than 4 W) is required for reliable operation of the electrical controls.

1.1.4 RENISHAW UCCS3plus Control System

RENISHAW UCC T3plus is a high speed measurement & servo control system, capable of supporting analog scanning probes as well as other probing systems, such as touch trigger probing system, non-contact probing system. The system characterizes the ultra-high level of reliability and safety. Controller contains the leading technology customized high speed control chips, each chip providing three high speed hardware position latched for each moving axis. The system realizes continuous axes motion interpolation and true 3D vector capability (FLY). As a result the movement of three axes has been integrated by eliminating stops and corners. So CMM’s axes can always move at high speed, improving the inspection throughput.

1.2 DELL Computer System:

Core i5, 8GB Ram,500GB Hard Disk

2GB Graphic Card, DVD Rome

Key Board & Mouse

21 Color Monitor

Windows 10 O.S.

1.3 American Measurement software package RATIONAL-DIMIS for WINDOWS(64 bit CAD + +)：

Rational-DMIS is always in step with the world’s advancing standards and design concepts.

DMIS (Dimensional Measuring Interface Standard) provides a common standard for 2-way measurement data transfer between computer and measuring equipment. DMIS has been internationally recognized and has become a global standard for CMM.

More and more major manufacturers like BMW, Tempress, NASA, and GE have recognized and adopted DMIS. It has become commonplace in the coordinate measuring industry to understand and make use DMIS to integrate with international metrology standards. DMIS continues to show its advantages in the highly competitive CMM programming language arena.

The DMIS language really stands out as being time-saving and money-saving.

DMIS ensures the inter-operability between different software solutions that are DMIS compliant. There is no need to make any conversions or revisions to share inspection programs, saving time and money normally wasted on re-programming. This can guarantee the value and longevity of all CMM measurement routines.

Rational-DMIS was completely developed around the DMIS standard and is one of the few softwares in the world which fully supports the DMIS standard!

The I++ Protocol was created from the joint effort of seven of the largest auto makers in Europe. I++ establishes and defines common interfaces between different metrology devices, and thus quickens the connection between different hardware control devices and measurement software. The I++ Protocol saves time and money normally

spent on developing new interfaces for each controller/software combination.

DMIS and I++ represent the advanced design concepts and future development trends in the coordinate measuring industry. Rational-DMIS stands out as a pioneer in the support of the DMIS Standard and I++ Protocol. Only software developed with strict adherence to current standards can ensure the universality of measurement programs and the inter-changeability of hardware control systems, which in turn can lower costs and improve efficiency for end users.

Physikalisch-Technische Bundesanstalt (PTB) is a world well-known Deutsch metrology institute of CMM software authentication. RationalDMIS has successfully passed the authentication of PTB, which proves that its accuracy, compatibility and reliability are recognized by the authority.

Versions & Functions of Rational-DMIS software

Graphic display, full-scale measuring

DMIS 5.0 programming, supports advanced programming techniques

Graphical display includes the measurement process, features, sensor models and output reports

Outputs available in various formats, including PDF, HTML, EXCEL,DMO, OUT, TXT

Supports user-defined PDF and Excel templates Complete coordinate system creation, numerous constructions, form error evaluation

Supports point cloud import & export as well as 3D analysis of curves and surfaces

Supports 21 parameter CMM error compensation maps

Supports temperature compensation and real-time temperature compensation of machine/work-piece

Supports 14 language libraries and provides a quick switch language interface with one button

Add full-automatic and scan probe Includes all functions in the LITE version of RationalDMIS

Adds fully automatic probing and continuous contact scanning probes

Supports all series of Renishaw sensors and sensor changers CAD export/import, sheetmetal/check fixture measurement

Including all functions in the Lite version of Rational-DMIS Contains sheet-metal solutions and check fixture measurement with material offsets etc.

Supports CAD export/import and seamless direct connections with CAD software

Supports reading and editing of CAD layer and colors

Supports Q-DAS and DML format data exporting.

Supports IGES, STEP, DXF, STL

Auto identification of CAD features, quick CAD-based programming, real time results comparison

Supports measurement path simulation and planning, anti-collision measurement, intelligent measurement planning measuring path

CAD seamless connection, all-series sensors, dedicated measuring modules

Additional optional modules include touch screen, network reporting, and network offline.

RATIONAL-DMIS software advantage
What’s the native x64bit software? Native 64 bit software means the software is TRUE 64bit software. All software operations are in accordance with native 64bit and memory addressing requirements. In terms of memory use and addressing, native 64bit software has a big advantage. Why upgrade to native x64bit software? In the same manner as CAD and imaging software such as UG, PRO-E, CATIA, Solidworks, and Photoshop, CMM software also needs to process complicated graphics rotation, editing and rendering for geometric figures, components, and CAD. These operations have high demands for resources. At present, most major 3D CAD and imaging software have been upgraded to 64bit platforms, to remove the limitations of 32bit software and hardware. Many CMM software packages are slowly migrating to 64bit platforms. This migration will present substantial improvements in large data and processing used in CAD design, graphics and scanning. Only native 64bit can meet these increased resource requirements and graphics requirements. RationalDMIS native x64bit is ready in advance. Why can 32bit software only use 2G memory? 32bit computers are limited by a max 4G memory, which means that the memory assigned to 32bit software must not be over 2G. The memory limitation of 2G includes the content and the data required by application code to run. So in fact, the memory available to the software itself is less than 2G. For example, the import of CAD or point clouds with 2G available memory seems simple enough, but the operation of the software itself may need dozens of MB or even hundreds of MB memory. Sometimes importing CAD can require memory several times larger than CAD file itself to ensure that the import is successful and will run smoothly. In this case, the import of a large CAD model with hundreds of MB has already reached or exceeded the memory limit for 32 bit software. What about 32bit software running on 64bit computer vs native 64bit software running on a 64bit computer, are they the same thing? Definitely they are not! Even running 32bit software running on a 64bit computer, will still be held back by the 2G memory limit and processing limits of 32bit software. A 64bit computer with native 64bit software is the only way to eliminate the 2G memory limit. For workloads or software that need large memory distributions or are computationintensive, 64bit computers with native 64bit software has large advantages in both performance and scalability.

RATIONAL-DMIS software advantage

What’s the native x64bit software?
Native 64 bit software means the software is TRUE 64bit software. All software operations are in accordance with native 64bit and memory addressing requirements. In terms of memory use and addressing, native
64bit software has a big advantage.
Why upgrade to native x64bit software?
In the same manner as CAD and imaging software such as UG, PRO-E, CATIA, Solidworks, and Photoshop, CMM software also needs to process complicated graphics rotation, editing and rendering for geometric
figures, components, and CAD. These operations have high demands for resources. At present, most major 3D CAD and imaging software have been upgraded to 64bit platforms, to remove the limitations of 32bit software and hardware. Many CMM software packages are slowly migrating to 64bit platforms. This migration will present substantial improvements in large data and processing used in CAD design, graphics
and scanning. Only native 64bit can meet these increased resource requirements and graphics requirements.
RationalDMIS native x64bit is ready in advance.
Why can 32bit software only use 2G memory?
32bit computers are limited by a max 4G memory, which means that the memory assigned to 32bit software must not be over 2G. The memory limitation of 2G includes the content and the data required by application code to run. So in fact, the memory available to the software itself is less than 2G. For example, the import of CAD or point clouds with 2G available memory seems simple enough, but the operation of the
software itself may need dozens of MB or even hundreds of MB memory. Sometimes importing CAD can require memory several times larger than CAD file itself to ensure that the import is successful and will
run smoothly. In this case, the import of a large CAD model with hundreds of MB has already reached or exceeded the memory limit for 32 bit software. What about 32bit software running on 64bit computer vs native 64bit software running on a 64bit computer, are they the same thing? Definitely they are not! Even running 32bit software running on a 64bit computer, will still be held back by the 2G memory limit and processing
limits of 32bit software. A 64bit computer with native 64bit software is the only way to eliminate the 2G memory limit. For workloads or software that need large memory distributions or are computationintensive, 64bit computers with native 64bit software has large advantages in both performance and scalability.

1.4 Renishaw Probe System：

PH10Mplus Motorized Probe Head

PH10M is an indexable probe head from Renishaw. It features the advantage of the highly repeatable, kinematic autojoint that it allows rapid probe or extension bar changing without the need for re-qualification.

1.4.1 Characteristics：

Indexable axis A (Roll): from 0° to105°, step of 7.5°

Indexable axis B (Pitch): ±180°, step of 7.5°

Weight: 645 g

Positioning repeatability: 0.4µm

Mounting	Renishaw’s auto joint: PH10M, PH10MQ heads and may be mounted on ≤100 mm auto joint extension bars
Probe dimensions	Ø5 mm (Ø.98 in) x length dependent upon module used
Probe attributes	3 axis analogue measurement(X, Y, Z). Pivoting motion in XY plane with translation in Z.
Measurement range	±0.5 mm (±0.02 in) deflection in all directions in all orientations
Overtravel range	±X, ±Y = 2.0 mm (0.08 in)+Z = 1.7 mm (0.07 in) -Z = 1.2 mm (0.05 in)
Crash protection	X, Y, -Z via break-off of either module or stylus holder+Z via integral bump-stop design
Resolution	<0.1 μm (0.000004 in) with either UCC controller or AC3 interface card

Spring rate	#~0.2 N/mm (with longest stylus)~0.6 N/mm (with shortest stylus)
Damping	Single viscous fluid damper
Power supply	+12 V (±5%), -12 V (+10% / -8%),+5 V (+10% / +13%) DC at probe
Outputs (X, Y, Z)	Non-linear and non-orthogonal analogue outputs – rate, gain and resolution are not fixed
Probe calibration	SP25M requires a non-linear, third-order polynomial calibration method
Suitable styli	M3 range
Stylus length (EWL)
SM25-1	20 -50 mm (0.78 -1.97 in)using 20 mm -50 mm stylus
SM25-2	50 -105 mm (1.97 -4.11 in)using 20 mm -75 mm stylus
SM25-3	120 -200 mm (4.72 -7.87 in)using 20 mm -100 mm stylus
Interface options	Renishaw’s UCC controllers or AC3 PC interface card for machines not fitted with the UCC controller

2. Installation at Customer Site

System installation includes setting up and metro logy test and will be carried out by the service engineer of Sinowon. During the installation, support for connections, internal transportation and unpacking must be provided. The metro logy test will be performed according the GB/T16857.2-1997 (ISO 10360-2 regulation.)

Concerned environment and facilities for the CMM installation must meet the requirement of the specifications before the installation.

Fork lift truck or suitable lifting equipment must be provided by the buyer.

3. Application Training

Training on the CMM operation & application 5 working days at the user’s site or Sinowon Training Center.

The course is designed to train operators on the use of the system and on fundamentals of Coordinate Metro logy. People attending this class are expected to have some familiarity with metrology knowledge, PC application skill and English.

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